Investment 820 Million, Wei Qiao New Intelligent Spinning And Weaving Production Line.

China's largest cotton producer, Wei Qiao textile Limited by Share Ltd (hereinafter referred to as "our company" or "Wei Qiao textile"), together with its Affiliated Companies "group" and Hongkong stock exchange number: 2698, announced yesterday that in line with the principles of strengthening industrial upgrading, improving the proportion of high-end products and achieving high quality development, the company is building an automatic and intelligent spinning and weaving production line, so that it can eliminate, retain, and develop, and realize the side compression, upgrading and pformation, so as to go out of a traditional manufacturing pformation and upgrading road.

The newly built intelligent factory will realize the integration of spinning and weaving and intelligent control of the whole process.

The plant plans to invest about 820 million yuan, and is expected to install equipment by the end of July 2019 and put into operation in October 2019.

After the construction of the plant is completed, it can produce 15 thousand tons of high-grade compact spinning and 35 million yards of high-grade fabrics annually.

The project will adopt the measures of "Internet +", product automatic inspection, robot application, automatic pportation tools, and energy saving equipment.

The intelligent rail pportation system of the production line has a length of 35 km. It is fully automated pportation from the roving to the product storage, automatic packaging, and the whole process is free from any artificial direct participation.

With the help of intelligent control system platform, the production line can be managed remotely by mobile phone, tablet, computer and other terminal devices, and real-time monitoring of each process and operation point can be carried out.

In addition, the production line also has many functions, such as order progress warning, equipment state warning, quality early warning, environmental warning, energy consumption over warning, one button production quality report, real-time monitoring of quality data, order real-time tracking, seamless integration of ERP and other functions. All devices will realize data integration analysis.

With the completion and commissioning of the new intelligent production line, the production efficiency will be greatly improved.

For example, the blowing carding system reduces the number of buckets changed by 10%. Automatic rolling, automatic joint and automatic cotton roll are realized by the automatic rolling and combing automation system. The intelligent automatic track system can achieve 3 minutes of doffing and parking, the success rate of doffing, the success rate of replacement of empty pipes, and the power of generating raw silk close to 100%. The 1824 spindles ultra long spinning frame is used for spinning. The AGV barrel conveying system realizes the automatic conveying of the cylinders, and the accuracy of the automatic positioning system is achieved. The automatic weight monitoring system equipped with the parallel processes can significantly improve the weight unevenness and the level of sliver, and the loom insertion rate is 2565 times / minute.

These data, representing the leading industry level, reflect the new kinetic energy generated by Wei Qiao textile technology.

After the completion of the integrated workshop of intelligent spinning and weaving, the number of workers in the production line is reduced by 90% compared with the number of workers in the same scale production line at present. It can reduce workers' labor intensity, reduce labor costs, and improve product quality. Our company's competitiveness in the textile industry will be greatly enhanced, so as to achieve high quality development and promote overall industrial upgrading.

In the 20 years of development practice of enterprises, Wei Qiao textile has insisted on innovation as the first power to lead the development of enterprises, and placed innovation in the core position of the overall development of enterprises. Through the constant innovation of intensive management and management mechanism, Wei Qiao has formed a unique style of enterprise management innovation management.

The consumption index of Wei Qiao textile industry is at a low level in the industry, so that enterprises have maintained low cost and high quality development advantages.

Next, our company will continue to practice actively, strengthen cooperation with scientific research institutes, increase technology research and development, continuously strengthen industrial upgrading, improve the level of intelligent branch construction, through process reengineering, work law innovation, management mode innovation and other ways to jointly promote the development of textile industry to green low-carbon, digital and intelligent, and make new contributions to the construction of textile power.

Reading extension: Quest: Wei Qiao textile "lights out workshop"

There are only a few people in the large workshop of the second spinning intelligent compact spinning factory in Zou Wei three Park. The whole factory production condition is clear at the front of the plant master control platform.

This investment of 300 million yuan in the construction of 125 thousand spindles intelligent compact spinning plant has greatly improved the productivity of labor. All the most advanced intelligent spinning equipment in the world today can realize "automatic production", "intelligent control system" and "on-line monitoring information". The production process is highly continuous, not only greatly reducing the chances of artificial contact with yarn, but also further improving the quality of yarn, and even realizing the production status of "lights out production and weaving without breaking off", so it is also known as the "lights out workshop".

It is understood that the production line production track of up to 35 kilometers, is the first international automatic packaging line of carton packaging and unmanned automatic sewing two models.

In the roving process, coarse and fine combined intelligent roving frame system is adopted, and the coarse and fine joint track pportation is automatic mode. The frame of the spinning frame is replaced by the coarse and fine track. The spinning frame is replaced by the "whole row yarn replacement" mode. The whole project realizes the coarse and small package connection. The production line of the thickness and thickness can realize the automatic pportation from the first floor to the two floor, and solves the problem of roving cross storey pportation.

The intelligent packaging logistics system is adopted in the yarn conveying and packaging process. The system realizes the whole process without any manual direct participation mode. It is a truly unmanned intelligent packaging conveying system.

The production situation in another workshop is obviously different from that in the workshop just now: there are many personnel in the workshop, many processes are artificial, and the automatic pmission can not be realized, and the efficiency is not as good as that in the previous workshop.

"The spinning wheel of our workshop has 480 spindles. The 30 cars I see have a total of 14400 spindles. The fine yarn is easy to" break off "in drafting process, which will cause the waste of cotton yarn on the corresponding spindles, which should be found by the workers' vision and experience.

Kan min, who has just won the national textile industry professional skills competition champion, said.

At present, the average number of textile workers in the whole industry is 100, while Wei Qiao textile is only 50, and the most advanced one is only 10.

"This intelligent branch factory is our pilot plant, and also the beginning of our intelligent pformation."

Wei Qiao textile Limited by Share Ltd chairman Zhang Hongxia said.

In addition to intelligent pformation, Zouping's cotton textile enterprises also need intensive land and high added value.

To save land, Wei Qiao textile is the first enterprise in China to put spinning and weaving on three floors and five storeys.